Inhaltsverzeichnis

Alle Kapitel aufklappen
Alle Kapitel zuklappen
Preface
15
Who This Book Is For
15
How This Book Is Organized
15
Conclusion
18
1 Introduction to PP/DS with SAP S/4HANA
19
1.1 What Is Production Planning and Detailed Scheduling?
20
1.1.1 Production Planning
21
1.1.2 Detailed Scheduling
22
1.2 PP/DS with SAP
23
1.2.1 SAP Advanced Planning and Optimization
24
1.2.2 Key Simplifications in PP/DS for SAP S/4HANA
30
1.2.3 Deployment
33
1.2.4 Architecture
39
1.3 Summary
42
2 Master Data
43
2.1 Integration Models
43
2.1.1 Create the Integration Model
44
2.1.2 Activate the Integration Model
47
2.2 Locations
49
2.3 Product Master
54
2.3.1 Activation of Advanced Planning for Materials
54
2.3.2 Deactivation of Advanced Planning for Materials
57
2.3.3 Advanced Planning Settings Specific to the Material Requirements Planning Area
61
2.3.4 Flexible Integration of Material to Embedded PP/DS
62
2.4 Work Centers and Resources
66
2.4.1 Work Centers
67
2.4.2 Resources
72
2.5 Sources of Supply
75
2.5.1 Production Data Structure
75
2.5.2 Transfer of Routing to PP/DS as Production Data Structures
75
2.5.3 Transfer of Master Recipes as Production Data Structures to PP/DS
82
2.5.4 External Procurement Sources of Supply
83
2.6 Classes and Characteristics
88
2.7 Quota Arrangements
92
2.8 Setup Matrix
96
2.8.1 Static Setup Matrix
97
2.8.2 Generated Setup Matrix
100
2.9 Summary
109
3 Configuration
111
3.1 Activating PP/DS in SAP S/4HANA
111
3.2 Basic Settings for Embedded PP/DS
113
3.2.1 Model Version Management
113
3.2.2 Integration Settings
116
3.2.3 Transaction Data Transfer
127
3.2.4 Configuration Schema of the PP/DS System
129
3.2.5 Global Parameters and Default Values
130
3.2.6 Master Data Settings
135
3.3 Heuristics Configuration
142
3.3.1 Heuristic Settings
142
3.3.2 Heuristics Profiles
145
3.4 Planning Procedures
146
3.4.1 Planning Procedure Settings
146
3.4.2 Settings for Production Planning Runs in PP/DS
150
3.5 Order View Settings
154
3.6 Detailed Scheduling Planning Board
160
3.6.1 Overall Profile
160
3.6.2 Time Profile
161
3.6.3 Work Area
162
3.6.4 Planning Board Profile
163
3.7 Application Logs for PP/DS
168
3.8 PP/DS Optimizer Settings
169
3.9 Summary
173
4 Data Transfer for Transaction Data
175
4.1 Activating the Integration of Transaction Data
175
4.2 Planned Independent Requirements
177
4.3 Planned Orders
182
4.4 Production Orders
187
4.5 External Procurement Orders
191
4.6 Stocks and Batches
194
4.7 Inspection Lots
196
4.8 Maintenance Orders
198
4.9 Sales Orders
202
4.10 Production Campaign
207
4.11 Transaction Data with Flexible Integration
208
4.12 Initial Transfer and Retransfer of Transaction Data to PP/DS
211
4.13 Summary
214
5 Production Planning
217
5.1 Determining When PP/DS Should Be Used for Planning
218
5.2 Basic Functions in PP/DS Planning
221
5.2.1 Pegging
221
5.2.2 Planning Horizon and Planning Time Fence
228
5.2.3 Net Requirements Calculation
230
5.2.4 Procurement Quantity Calculation
233
5.2.5 Target Stock Level and Safety Stock Methods
235
5.2.6 Source Determination
246
5.3 Leveraging Planning Heuristics
246
5.3.1 Planning of Standard Lots
247
5.3.2 Reorder Point Planning
253
5.3.3 Planning of Standard Lots in Three Horizons
255
5.3.4 MRP Heuristic
258
5.3.5 Demand Propagation Heuristic
260
5.3.6 Quota Heuristic
261
5.3.7 Planning of Standard Lots for Co-Products
262
5.4 Leveraging Service Heuristics
264
5.4.1 Bottom-Up Rescheduling
264
5.4.2 Top-Down Rescheduling
270
5.4.3 Change Order Priorities
271
5.4.4 Create Fixed Pegging
271
5.4.5 Delete Fixed Pegging
274
5.4.6 Stage Numbering
275
5.4.7 Repetitive Manufacturing
279
5.5 Heuristics for Inactive Planned Orders
284
5.6 Triggering a PP/DS Planning Run
286
5.6.1 Production Planning Run in Interactive Mode
287
5.6.2 Production Planning Run in the Background
292
5.6.3 Interactive Production Planning
296
5.6.4 Planning PP/DS Materials in MRP Live (One MRP Run)
308
5.7 Monitoring and Evaluating the Planning Runs
309
5.7.1 PP/DS Planning Log
309
5.7.2 Evaluate the MRP Live Execution
312
5.7.3 Evaluate the PP/DS Background Planning Run
313
5.7.4 Monitor Planning Results from MRP SAP Fiori Apps
315
5.8 Leveraging the Production Planning Optimizer
318
5.8.1 Master Data Settings for Production Planning Optimizer
319
5.8.2 Profiles for Production Planning Optimizer
325
5.8.3 Executing the Production Planning Optimizer
334
5.8.4 Analyzing Production Planning Optimizer Results
336
5.9 Planning in PP/DS with SAP Integrated Business Planning for Supply Chain
339
5.10 Summary
342
6 Detailed Scheduling
343
6.1 Determining When PP/DS Should Be Used for Scheduling
344
6.2 Creating a Detailed Scheduling Strategy
347
6.2.1 Strategy Profiles
347
6.2.2 General Strategy Parameters
352
6.2.3 Strategy Parameters for Dependent Objects
368
6.3 Leveraging Detailed Scheduling Heuristics
377
6.3.1 Schedule Sequence
377
6.3.2 Remove Backlog
378
6.3.3 Schedule Operations
380
6.3.4 Minimize Runtime
381
6.3.5 Multilevel Scheduling Framework Heuristics
383
6.3.6 Multiresource Scheduling Heuristic
390
6.3.7 Demand-Driven Scheduling (DDMRP Schedule Sequence)
393
6.4 Triggering PP/DS Scheduling
398
6.4.1 Detailed Scheduling Planning Board
399
6.4.2 Advanced Scheduling Board
413
6.4.3 Monitor Capacity Utilization App
421
6.4.4 Resource Planning Table
426
6.5 Detailed Scheduling Optimizer
430
6.5.1 Objective Functions
431
6.5.2 Optimization Profile
434
6.5.3 Execute and Monitor Detailed Scheduling Optimizer Runs
440
6.6 Summary
447
7 The Alert Monitor
449
7.1 Alert Profiles
449
7.1.1 Activate and Access the Alert Monitor
450
7.1.2 Create Alert Profile
452
7.1.3 Create Overall Profile
457
7.1.4 Transport Profiles
458
7.2 Alert Monitoring
459
7.2.1 Monitor Alerts from the Alert Monitor
459
7.2.2 Generate Alerts in the Background
460
7.2.3 Monitor Alerts from PP/DS Applications
463
7.3 Summary
470
8 Advanced PP/DS Features
471
8.1 Planning with Shelf Life
471
8.1.1 Master Data
472
8.1.2 Integration of Batches with Shelf Life
474
8.1.3 Pegging and Planning
479
8.1.4 Alerts for Shelf Life
481
8.2 Product Interchangeability
484
8.2.1 Master Data
485
8.2.2 Interchangeability in the Planning Process
491
8.3 Characteristics-Dependent Planning
494
8.3.1 Planning and Pegging
494
8.3.2 Block Planning
497
8.4 Push Production
505
8.4.1 Identify the Push Problem
506
8.4.2 Launch the Push Production View
506
8.5 Tank Planning
508
8.5.1 Configuration
509
8.5.2 Master Data
514
8.5.3 Interactive Tank Planning
518
8.6 Production Campaign Planning
521
8.6.1 Configuration
522
8.6.2 Master Data
525
8.6.3 Campaign Planning Tools
528
8.7 Segmentation
535
8.7.1 Master Data
536
8.7.2 Transaction Data
544
8.8 Summary
546
9 SAP Digital Supply Chain Management, edition for SAP S/4HANA
547
9.1 Solution Architecture
547
9.2 Prerequisites
551
9.3 Customizing and Configuration
552
9.3.1 Settings in the ERP System
552
9.3.2 Settings in SAP S/4HANA Manufacturing for Planning and Scheduling
555
9.4 Integration
562
9.4.1 Integration of Master Data
562
9.4.2 Integration of Transaction Data
565
9.5 Summary
567
10 Administering PP/DS with SAP S/4HANA
569
10.1 Core Interface Queue Monitoring
570
10.2 Core Interface Postprocessing
576
10.3 Core Interface Comparison and Reconciliation
582
10.4 Core Interface Application Log Management
588
10.5 SAP liveCache Housekeeping and Reconciliation
589
10.5.1 Housekeeping
590
10.5.2 Data Reconciliation
592
10.5.3 Overview of SAP liveCache Transactions
595
10.6 Administration of PP/DS Master Data
596
10.6.1 Pegging Areas
596
10.6.2 Resources
597
10.7 Housekeeping and Consistency Check Jobs
599
10.8 Summary
601
11 Migration to Embedded PP/DS
603
11.1 New Implementation
604
11.2 System Conversion
605
11.3 Landscape Transformation
608
11.4 Summary
610
Appendices
611
A SAP Notes
611
B The Author
619
Index
621