Inhaltsverzeichnis

Alle Kapitel aufklappen
Alle Kapitel zuklappen
Foreword
25
Preface
29
Target Audience
29
Objective
30
Structure of the Book
30
Acknowledgments
35
1 Warehouse Management in SAP
37
1.1 What Is Warehouse Management?
38
1.2 Warehouse Management with SAP
39
1.3 SAP S/4HANA Conversion and Migration
44
1.4 Deployment Options for EWM in SAP S/4HANA
46
1.4.1 Embedded EWM in SAP S/4HANA
46
1.4.2 Decentralized EWM on SAP S/4HANA
47
1.4.3 Stock Room Management
49
1.5 Basic and Extended Warehouse Management
51
1.6 Summary
52
2 Organizational Structures
53
2.1 Client
54
2.2 Company
55
2.3 Company Code
56
2.4 Plant
57
2.5 Storage Location
59
2.6 Warehouse
60
2.6.1 Creating a Warehouse in SAP S/4HANA
61
2.6.2 Creating a Warehouse in Embedded EWM
61
2.6.3 Linking Embedded EWM and SAP S/4HANA Warehouses
63
2.6.4 Linking Decentralized EWM on SAP S/4HANA with SAP ERP
65
2.6.5 Mapping Warehouses
70
2.6.6 Assignment of Business Partners
70
2.6.7 Delivery Split
71
2.7 Summary
72
3 First Steps in Implementing Embedded EWM in SAP S/4HANA
73
3.1 Basic System Setup
74
3.2 Master Data Integration
78
3.3 Delivery Settings and Integration
79
3.3.1 Distribution Model
79
3.3.2 Delivery Mapping in Embedded Extended Warehouse Management
80
3.3.3 Mapping Plant and Storage Location in Embedded EWM
83
3.4 Migration from Third-Party Systems
83
3.5 Migration from WM to Embedded EWM
86
3.5.1 Migration of Warehouse Product Data
86
3.5.2 Storage Bin Migration
88
3.5.3 Stock Migration
89
3.5.4 Physical Inventory Completeness
90
3.6 Migration of Objects from SAP EWM to Decentralized EWM in SAP S/4HANA
91
3.7 Summary
92
4 Warehouse Structures
93
4.1 Storage Type
95
4.1.1 General Settings
96
4.1.2 Putaway Control
104
4.1.3 Stock Removal Control
117
4.1.4 Goods Movement Control
121
4.1.5 Replenishment Control
123
4.2 Storage Section
124
4.3 Storage Bins
125
4.3.1 Storage Bin Master
126
4.3.2 Storage Bin Types
129
4.3.3 Bin Access Type
130
4.3.4 Storage Bin Structure
131
4.3.5 Creating Storage Bins
134
4.3.6 Modifying Storage Bins
136
4.3.7 Change Documents for Storage Bins
137
4.3.8 Executing Storage Bin Sorting
139
4.3.9 Assignment of Fixed Bins to Product
140
4.3.10 Change Log for Fixed Storage Bin Assignments
141
4.3.11 Bin Verification Field
142
4.3.12 Printing Storage Bin Labels
143
4.4 Staging Area and Warehouse Door
145
4.4.1 Staging Area
145
4.4.2 Warehouse Door
146
4.4.3 Assigning the Staging Area to the Door
146
4.5 Activity Area
147
4.6 Work Center
150
4.6.1 Work Center Layout
151
4.6.2 Define Work Center
152
4.6.3 Optimizing Work Center Determination
156
4.7 Summary
157
5 Master Data
159
5.1 Supply Chain Unit
160
5.2 Business Partners
161
5.3 Product Master
164
5.3.1 Material Master in SAP S/4HANA
164
5.3.2 Product Master in Embedded EWM
169
5.4 Packaging Material
198
5.5 Packaging Specifications
200
5.5.1 Packaging Specification Structure
200
5.5.2 Creation of Packaging Specification
203
5.5.3 Determination of Packaging Specification
206
5.5.4 Distribution of Packing Instructions as Packaging Specifications
207
5.6 Routes
209
5.7 Summary
211
6 Cross-Process Settings
213
6.1 Warehouse Requests
214
6.1.1 What Are Warehouse Requests?
215
6.1.2 Process Code Profile
216
6.1.3 Status Profile
218
6.1.4 Quantity Offsetting Profile
219
6.1.5 Text Profile
220
6.1.6 Field Control Profile
221
6.1.7 Incompleteness Check Profile
222
6.1.8 Action Profile
223
6.1.9 Partner Profile
224
6.1.10 Reference Document Profile
225
6.1.11 Date Profile
226
6.1.12 Process Profile
227
6.2 Handling Units
228
6.2.1 What Are Handling Units?
229
6.2.2 Configuring Handling Units
233
6.2.3 Printing Handling Units
236
6.3 Warehouse Tasks
237
6.3.1 What Are Warehouse Tasks?
238
6.3.2 Warehouse Process Type
239
6.3.3 Product Warehouse Task
243
6.3.4 Handling Unit Warehouse Task
244
6.4 Warehouse Order
244
6.4.1 What Are Warehouse Orders?
245
6.4.2 Configuring Warehouse Orders
248
6.4.3 Printing Warehouse Orders
255
6.4.4 Manual Assembly of Warehouse Orders
256
6.5 Storage Control
257
6.5.1 What Is Storage Control?
258
6.5.2 Storage Control in the Outbound Process
259
6.5.3 Storage Control in Internal Process
261
6.5.4 Process-Oriented Storage Control
262
6.5.5 Layout-Oriented Storage Control
265
6.6 Exception Handling
267
6.6.1 What Is Exception Handling?
268
6.6.2 Configuration Elements of Exception Codes
269
6.6.3 Define New Exception Code
272
6.6.4 Exception Code Usage
274
6.7 Batch Management
275
6.7.1 What Is Batch Management?
276
6.7.2 Configuring Batch Management
277
6.7.3 Batches in Goods Movement
283
6.7.4 Documentary Batch
285
6.7.5 Plant-Specific Batch Handling
286
6.7.6 Product Genealogy for Batch-Managed Materials
287
6.8 Stock Identification
288
6.8.1 What Is Stock Identification?
288
6.8.2 Using Stock Identification
291
6.8.3 Using Stock Identification for Splitting Stock
292
6.9 Catch Weight Management
294
6.9.1 What Is Catch Weight Management?
294
6.9.2 Master Data Changes for Catch Weight
296
6.9.3 Using Catch Weight
298
6.10 Postprocessing Framework
299
6.10.1 Configuring the Postprocessing Framework
301
6.10.2 Postprocessing Framework Execution
308
6.11 Travel Distance Calculation
309
6.11.1 What Is Travel Distance Management?
309
6.11.2 Settings for Travel Distance Calculation
312
6.11.3 Travel Distance Calculation
314
6.12 Serial Number Management
315
6.12.1 What Is Serial Number Management?
316
6.12.2 Serial Number Profile
317
6.12.3 Serial Number Requirements
320
6.12.4 Provisional Serial Numbers
323
6.12.5 Using Serial Numbers
323
6.12.6 Item Unique Identification (US Department of Defense)
327
6.13 Quality Management
329
6.13.1 What Are Quality Inspections?
330
6.13.2 Configuring Quality Management
332
6.13.3 Master Data in Quality Management
337
6.13.4 Quality Inspection Process
341
6.13.5 Quality Inspection Scenarios
344
6.14 Summary
357
7 Inbound Processing
359
7.1 What Happens During Inbound Processing?
360
7.1.1 Business Process
360
7.1.2 System Process
363
7.2 Configuring Inbound Delivery Processing
366
7.2.1 Document Category and Document Types
366
7.2.2 Item Category and Item Types
367
7.2.3 Mapping the Inbound Delivery
367
7.2.4 Stock Type Determination in Inbound Delivery
369
7.2.5 Stock Type Enhancement
373
7.3 Inbound Delivery
373
7.4 Check-In
375
7.5 Unloading and Goods Receipt
377
7.5.1 Unloading
378
7.5.2 Quantity Adjustment in Inbound Processing
380
7.5.3 Goods Receipt
381
7.6 Putaway
383
7.6.1 Deconsolidation
383
7.6.2 Putaway in Embedded EWM
386
7.6.3 Putaway Strategies
395
7.7 Summary
403
8 Outbound Processing
405
8.1 What Happens during Outbound Processing?
406
8.1.1 Business Process
406
8.1.2 System Process
407
8.2 Configuring Outbound Delivery Processing
410
8.2.1 Document Type and Item Type in the Outbound Process
411
8.2.2 Mapping Outbound Deliveries
413
8.2.3 Assigning Item Types to Document Types
414
8.2.4 Configuring and Using Consolidation Groups
415
8.2.5 Reuse of the Logistics Execution Delivery Number in Warehouse Requests
416
8.3 Outbound Delivery
419
8.3.1 Outbound Delivery Order
419
8.3.2 Outbound Delivery Creation
424
8.3.3 Delivery Creation Using References
425
8.3.4 Direct Outbound Delivery Process
425
8.3.5 Changing Order Quantity
427
8.4 Stock Removal
428
8.4.1 Warehouse Tasks
429
8.4.2 Storage Type Determination
431
8.4.3 Stock Removal Strategies
434
8.5 Picking and Packing
438
8.5.1 Stock Removal Execution
440
8.5.2 Handling Denials during Picking
444
8.5.3 Picking Cancellations
447
8.5.4 Handling Differences while Picking
450
8.5.5 Use of Pick Handling Units in Picking
451
8.5.6 Packing in the Outbound Process
453
8.5.7 Advanced Packing for Outbound Deliveries
455
8.6 Loading
457
8.6.1 Door and Staging Area Determination
458
8.6.2 Integration with Yard Management
459
8.7 Goods Issue Posting and Partial Goods Issue Using Delivery Splits
460
8.7.1 Goods Issue Posting
461
8.7.2 Partial Goods Issue Using Delivery Splits
462
8.8 Summary
467
9 Internal Warehouse Processes
469
9.1 Replenishment
470
9.1.1 What Is Replenishment?
470
9.1.2 Basic Settings
473
9.1.3 Planned Replenishment
477
9.1.4 Order-Related Replenishment
479
9.1.5 Crate Part Replenishment
481
9.1.6 Direct Replenishment
483
9.1.7 Automatic Replenishment
486
9.2 Ad Hoc Warehouse Movement
487
9.3 Stock Consolidation
489
9.4 Posting Change
494
9.4.1 What Is Posting Change?
495
9.4.2 Basic Settings
496
9.4.3 Posting Change Process
498
9.4.4 Synchronous Goods Movement
500
9.5 Stock Transfer
501
9.5.1 What Is Stock Transfer?
501
9.5.2 Warehouse Request for Stock Transfer
502
9.5.3 Internal Stock Transfer Process
503
9.6 Summary
504
10 Physical Inventory
505
10.1 What Is Physical Inventory?
505
10.1.1 Business Process
507
10.1.2 System Process
508
10.2 Physical Inventory Processes
510
10.2.1 Periodic Physical Inventory
511
10.2.2 Continuous Physical Inventory
511
10.2.3 Cycle Counting
513
10.2.4 Sample-Based Inventory
514
10.3 Configuring Physical Inventory
516
10.3.1 Settings Specific to the Physical Inventory Area
516
10.3.2 Settings Specific to the Warehouse Number
519
10.3.3 Define Tolerance Group
521
10.3.4 Define Reasons and Priority
523
10.3.5 Printing for the Physical Inventory Process
526
10.4 Physical Inventory Documents
528
10.4.1 Create a Physical Inventory Document
530
10.4.2 Process a Physical Inventory Document
533
10.4.3 Difference Analyzer
538
10.4.4 Stock Comparison with SAP S/4HANA
540
10.4.5 Post Differences Automatically to SAP S/4HANA
540
10.5 Physical Inventory Using Paper-Driven Counting
541
10.6 Using Radio Frequency in Physical Inventory Processes
544
10.7 Summary
545
11 Resource Management
547
11.1 What Is Resource Management?
548
11.1.1 Business Process
548
11.1.2 System Process
549
11.2 Configuring Resource Management
550
11.2.1 Define Queue Types
550
11.2.2 Define Queues
551
11.2.3 Define Resource Types
553
11.2.4 Maintain Execution Priorities for Resource Types
554
11.2.5 Define the Resource Group
555
11.2.6 Define Resource
556
11.3 Radio Frequency
558
11.3.1 System-Guided Processing
559
11.3.2 Semi-System-Guided Processing
562
11.4 Task Interleaving
563
11.5 Pick, Pack, and Pass
564
11.5.1 Configuration
565
11.5.2 Warehouse Order Processing
568
11.6 Resource Execution Constraint
569
11.6.1 Configuration
569
11.6.2 Task Execution
571
11.7 Summary
572
12 Warehouse Monitoring and Reporting
573
12.1 What Is Warehouse Monitoring and Reporting?
573
12.1.1 Business Process
574
12.1.2 System Process
575
12.2 Warehouse Monitor
576
12.2.1 Warehouse Monitor Layout and Features
576
12.2.2 Personalizing the Warehouse Monitor
579
12.2.3 Message Queue Monitoring
587
12.2.4 Process Execution via the Warehouse Monitor
589
12.3 Graphical Warehouse Layout
603
12.4 Measurement Services
605
12.5 Warehouse Key Performance Indicators
606
12.6 Core Data Services Views for Warehouse Processes
607
12.7 Summary
608
13 Advanced Production Integration
611
13.1 What Is Advanced Production Integration?
611
13.1.1 Business Process
612
13.1.2 System Process
613
13.2 Configuring Advanced Production Integration
615
13.3 Production Material Request
618
13.4 Production Supply Area
619
13.4.1 Managing Production Supply Area Stock in a Warehouse
620
13.4.2 Define the Production Supply Area
620
13.4.3 Change Documents for the Control Cycle
623
13.4.4 Automatic Replication of a Production Supply Area
623
13.5 Staging and Consumption
625
13.5.1 Process Execution
625
13.5.2 Distribution Equipment during Staging in a Production Supply Area
628
13.6 Receipt from Production
631
13.7 Kanban Replenishment Strategy
633
13.8 Synchronous Goods Movements for Repetitive Manufacturing
635
13.9 Summary
636
14 Radio Frequency Framework
637
14.1 What Is the Radio Frequency Framework?
637
14.1.1 Business Process
639
14.1.2 System Process
640
14.2 Configuring the Radio Frequency Framework
640
14.2.1 Logon and Logoff
640
14.2.2 Menu Manager
642
14.2.3 Screen Manager
644
14.2.4 Modifying Radio Frequency Transactions
646
14.2.5 Verification Profile
650
14.3 Navigation in Radio Frequency
651
14.4 Process Execution Using Radio Frequency
653
14.5 Summary
654
15 Cross-Docking
655
15.1 What Is Cross-Docking?
656
15.1.1 Business Process
656
15.1.2 System Process
657
15.2 Merchandise Distribution
657
15.2.1 Merchandise Distribution Cross-Docking
659
15.2.2 Merchandise Distribution Flow-Through
660
15.3 Opportunistic Cross-Docking
663
15.3.1 Triggered in Embedded Extended Warehouse Management
664
15.3.2 Push Deployment and Pick from Goods Receipt
667
15.4 Summary
668
16 Wave Management
669
16.1 What Is Wave Management?
669
16.1.1 Business Process
670
16.1.2 System Process
671
16.2 Configuring Wave Management
672
16.2.1 Wave Types
672
16.2.2 Wave Categories
673
16.2.3 Set Automatic Wave Generation for the Warehouse Process Type
673
16.2.4 Maintain Wave Capacity Profile
674
16.2.5 Wave Templates
675
16.2.6 Wave Template Determination
679
16.3 Wave Creation Process
681
16.4 Two-Step Picking
686
16.4.1 Configuration
687
16.4.2 Execution of Two-Step Picking
689
16.5 Summary
691
17 Slotting and Rearrangement
693
17.1 What Are Slotting and Rearrangement?
693
17.1.1 Business Process
694
17.1.2 System Process
695
17.2 Configuring Slotting
695
17.2.1 Storage Parameters Determined Using Slotting
696
17.2.2 Condition Technique
699
17.3 Slotting Process Steps
701
17.3.1 Simulate Slotting
701
17.3.2 Perform Slotting
702
17.3.3 Activate Planned Values
704
17.4 ABC Analysis
705
17.5 Rearrangement
708
17.5.1 Configuring Rearrangement
709
17.5.2 Rearrangement Process
710
17.6 Summary
711
18 Shipping and Receiving
713
18.1 What Is Shipping and Receiving?
713
18.1.1 Business Process
714
18.1.2 System Process
715
18.2 Configuring Shipping and Receiving
716
18.2.1 General Settings
717
18.2.2 Transportation Unit and Vehicles
720
18.2.3 Loading and Unloading
725
18.3 Yard Management
727
18.3.1 Configuring Yard Management
728
18.3.2 Yard Structure
729
18.3.3 Check-In and Check-Out
732
18.3.4 Internal Yard Movements
733
18.3.5 Executing Yard Management
734
18.3.6 Monitoring in Yard Management
736
18.4 Shipping Cockpit
736
18.5 Summary
738
19 Labor Management
739
19.1 What Is Labor Management?
739
19.1.1 Business Process
740
19.1.2 System Process
742
19.2 Settings for Labor Management
742
19.2.1 Activating Labor Management
743
19.2.2 Settings for Indirect Labor Tasks
744
19.2.3 Processor
745
19.2.4 Shift Management
747
19.2.5 Formulas and Conditions
751
19.3 Engineered Labor Standards
753
19.4 Planning in Labor Management
756
19.4.1 Preprocessing
757
19.4.2 Creating a Planned Workload
758
19.4.3 Simulation of Planned Workload
760
19.5 Execution in Labor Management
760
19.6 Employee Performance
762
19.7 Summary
764
20 Value-Added Services
765
20.1 What Are Value-Added Services?
765
20.1.1 Business Process
766
20.1.2 System Process
767
20.2 Structure and Execution of VAS Orders
768
20.2.1 Structure of a VAS Order
768
20.2.2 Execution of a VAS Order in a VAS Work Center
769
20.3 Configuring VAS
771
20.3.1 Product Group Type and Product Group
771
20.3.2 Number Range for VAS Order
773
20.3.3 Activate Order Management for VAS
773
20.3.4 Define Relevance for VAS
773
20.3.5 Warehouse Number-Dependent VAS Settings
775
20.3.6 Planned Times for VAS Activities
776
20.3.7 VAS Effort
778
20.3.8 Packaging Specification for VAS
779
20.4 Process Variants for VAS
780
20.4.1 VAS with Process-Oriented Storage Control
780
20.4.2 VAS with Process Steps
781
20.4.3 VAS without Process-Oriented Storage Control or Process Steps
782
20.5 Auxiliary Products in VAS
783
20.6 Printing VAS Documents
785
20.7 Summary
787
21 Kitting
789
21.1 What Is Kitting?
789
21.1.1 Business Process
790
21.1.2 System Process
792
21.2 Kit to Stock
793
21.2.1 Kit to Stock Using a Production Order
793
21.2.2 Kit to Stock Using a VAS Order
794
21.3 Kit to Order
796
21.3.1 Kitting during Picking
797
21.3.2 Kitting at a Kit-Specific Work Center
798
21.3.3 Kitting at the Packing Work Center
803
21.4 Reverse Kitting
804
21.5 Summary
807
22 Cartonization Planning
809
22.1 What Is Cartonization Planning?
809
22.1.1 Business Process
810
22.1.2 System Process
811
22.2 Configuring Cartonization Planning
813
22.3 Creation of Planned Shipping Handling Units
817
22.3.1 Creation of Planned Shipping Handling Units for Outbound Delivery Order
818
22.3.2 Creation of Planned Shipping Handling Units for Waves
820
22.3.3 Creation of Planned Shipping Handling Units during Warehouse Order Creation
821
22.4 Managing Planned Shipping HUs in the Warehouse
822
22.5 Summary
825
23 SAP Dock Appointment Scheduling
827
23.1 What Is SAP Dock Appointment Scheduling?
827
23.1.1 Business Process
828
23.1.2 System Process
829
23.2 Configuring SAP Dock Appointment Scheduling
830
23.2.1 Docking Location
831
23.2.2 Loading Points
832
23.2.3 Appointment Management
835
23.2.4 Integration with Embedded EWM
836
23.3 Planning for Carriers
838
23.4 Summary
839
24 Material Flow System
841
24.1 What Is the Material Flow System?
842
24.1.1 Business Process
843
24.1.2 System Process
844
24.2 Configuring the Material Flow System
845
24.2.1 Building Blocks
846
24.2.2 Basic Configuration
852
24.3 Reprocessing Telegrams Using the Material Flow System Actions
854
24.4 Summary
857
25 Integration with Other SAP Solutions
859
25.1 Integration with SAP Transportation Management and Embedded TM
860
25.1.1 Configuring Integration with SAP Transportation Management
860
25.1.2 Delivery-Based Integration Process
862
25.1.3 Transit Warehousing
864
25.1.4 Warehouse Billing
866
25.2 Integration with SAP Global Trade Services
868
25.2.1 Compliance Management in Outbound Processing with Embedded EWM
868
25.2.2 Transit Procedure
870
25.2.3 Scrapping with Customs Warehousing Procedure
872
25.2.4 Safekeeping
873
25.3 Summary
874
A SAP Fiori Applications
875
A.1 SAP Fiori Applications for Warehouse Clerks
875
A.2 SAP Fiori Applications for Warehouse Shift Supervisors
880
A.3 SAP Fiori Apps for Warehouse Operatives
881
A.4 Role-Independent SAP Fiori Apps for Embedded EWM
882
B The Authors
885
Index
887